Foam for Comfort
Hospitals and care facilities require specialised foam cushions that provide both patient comfort and medical functionality.



Case Study: Canvasman and Foam for Comfort – Innovating Medical Foam Cushions
The Challenge
Hospitals and care facilities require specialised foam cushions that provide both patient comfort and medical functionality. When designing cushions for surgical support, the challenge was not only in creating technical foam shapes that securely hold the body in place during procedures but also ensuring a hygienic finish that prevents bacterial growth.
Traditional sewn seams could trap bacteria, making infection control difficult. To meet strict medical hygiene standards, the solution needed to be seamless, durable and easy to clean.
The Solution
Canvasman partnered with Foam for Comfort, leveraging their 30+ years of expertise in medical foam manufacturing, to develop a high-performance cushion solution. The cushions featured:
- Precision-engineered foam shapes to provide stability and support during surgery.
- Seamless, ultrasonic-welded covers to eliminate stitching and reduce the risk of bacteria.
- Durable, contract-ready fabrics designed for high-use healthcare environments.
The collaboration combined Foam for Comfort’s expertise in medical-grade foams with Canvasman’s design and fabrication capabilities, resulting in a product that met hygiene, comfort and durability standards.
The Results
The project successfully delivered high-quality, specialist cushions tailored for hospitals and care homes, ensuring maximum patient support and enhanced hygiene control.
“Canvasman were a pleasure to work with. Their in-house design team was focused and ready to explore innovative solutions. The collaboration was seamless and we developed a fantastic product together.”
Andrew Sykes, Managing Director at Foam for Comfort
“Working with Foam for Comfort was a great experience. Their deep understanding of healthcare products made this collaboration a success and we’re proud to have played a part in delivering such an important solution.”
Chris Salisbury, Founder of Canvasman
By combining industry expertise and technical innovation, Canvasman and Foam for Comfort delivered a cutting-edge solution for medical applications, ensuring comfort, safety and hygiene in critical care environments.
